The Grain Cleaning Production Lines’ Energysaving Operation Modes of Electromechanical Systems
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Published:
Apr 5, 2022
Keywords:
energy saving, energy intensity, energy rationing, optimization
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Abstract
The research was aimed at reducing the power consumption for grain cleaning by using energy-saving modes in the electromechanical systems of grain cleaning units. Specific consumption of active energy per production unit was adopted as a criterion for assessing energy-saving operation modes. The applied method of mathematical experiment planning (MEP) reduced the number of experiments to a minimum to obtain a reliable mathematical model of the research object. To determine the optimal specific power consumption, a theoretical method was developed to rebuild the mathematical model. Thus, the minimum specific power consumption of grain cleaning production lines was obtained, which allowed developing science-based rates of power usage that allow energy savings up to 8-10%.
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Postnikova, M., Mikhailov, E., Kvitka, S., Kurashkin, S., Kovalov, O., Klymenko, O., Semenov, A., Kucher, V., & Kowalczyk, Z. (2022). The Grain Cleaning Production Lines’ Energysaving Operation Modes of Electromechanical Systems. Agricultural Engineering , 26, 51-63. https://doi.org/10.2478/agriceng-2022-0005
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References
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Drincha, V., Stjagov, V., Shahsaidov, B., Ratenkov, S. (2002). Problems and prospects of using ZAV units and KZS complexes. Traktory i sel’skohozjajstvennye mashiny, 3, 31-33.
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Kovalenko, N., Kovalenko, V., Hutsol, T., Ievstafiieva, Y., Polishchuk, A. (2021). Economic Efficiency and Internal Competitive Advantages of Grain Production in The Central Region of Ukraine. Agricultural Engineering, 1, 51-62.10.2478/agriceng-2021-0004
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Kupchuk, I., Solona, O., Derevenko, I., Tverdokhlib, I. (2018). Verification of the mathematical model of the energy consumption drive for vibrating disc crusher. INMATEH-Agricultural Engineering, 55(2), 113-120.
Li, C. (2018). Theoretical analysis of energy transfer and conversion in grain drying process. Transactions of the Chinese Society of Agricultural Engineering, 34(19), 1-8.
Linenko, A., Khalilov, B., Kamalov, T., Tuktarov, M., Syrtlanov, D. (2021). Effective technical ways to improve the vibro-centrifugal separator electric drive for grain cleaning. Journal of Agricultural Engineering, 52(2), 1136.10.4081/jae.2021.1136
Linenko, A., Tuktarov, M., Aipov, R., Baynazarov, V. (2017). Analysis of pulsed operating mode of linear induction drive of grain cleaning machine. Proceedings of The International Conference Actual Issues of Mechanical Engineering, 133, 420-424.10.2991/aime-17.2017.68
Lutsiak, V., Hutsol, T., Kovalenko, N., Kwaśniewski, D., Kowalczyk, Z., Belei, S., Marusei, T. (2021). Enterprise Activity Modeling in Walnut Sector in Ukraine. Sustainability, 13, 13027.10.3390/su132313027
Mikhailov, E., Postnikova, M., Zadosnaia, N., Afanasyev, O. (2019). Methodological Aspects of Determining Parameters of a Scalper-Type Air-Sieved Separator Airflow. Modern Development Paths of Agricultural Production. Trends and Innovations. Cham: Springer International, 1, 133-137.
Muratov, D., Kravchenko, E., Sukhoveeva, A., Andreeva, O. (2020). Innovative study on pneumatic separation of grain heap and economic feasibility of design versions. E3S Web of Conferences: 8th Innovative Technologies in Science and Education, ITSE, 210, 05010.
Nazar’jan, G., Postnikova, M., Karpova, A. (2012). Solving optimization problems for research objects by planning a mathematical experiment. Melitopol’, 68.
Nesterenko, A., Leshchenko, S., Vasylkovskyi, O., Petrenko, D. (2019). Justification of Technological Parameters of the Grain Separator. Design, production and exploitation of agricultural machines, 49, 34-42.
Panasiewicz, M., Zawislak, K., Kusinska, E., Sobczak, P. (2008). Purification and separation of loose material in pneumatic system with vertical air stream. TEKA Komisji Motoryzacji Energetyzacji Rolnictwa, 8, 171-176.
Postnikova, M. (2008). Development of scientifically substantiated norms of energy consumption at grain processing at grain points]. Visnyk Natsionalnoho tekhnichnoho universytetu “KhPI”. Problemy avtomatyzovanoho elektropryvodu. Teoriia i praktyka, 30, 511-512.
Postnikova, M. (2011). Energy-saving modes of operation of electromechanical grain processing systems at grain stations. Candidate’s thesis. Melitopol’, 22.
Postnikova, М., Mikhailov, E., Nesterchuk, D., Rechina, O. (2019). Energy Saving in the Technological Process of the Grain Grinding. In: Nadykto V. (eds) Modern Development Paths of Agricultural Production. Springer, Cham., 395-403.10.1007/978-3-030-14918-5_41
Soldatenko, L., Hornishnyi, O. (2018). Clarification of the methods used for calculating power of sieve separators. Grain products and Mixed Fodder’s, 18(4), 47-50.10.15673/gpmf.v18i4.1197
Soldatenko, L., Ostrovkyi, I. (2019). Improvement of the collector output device of the disk separators. Grain products and Mixed Fodder’s, 19(2), 48-50.10.15673/gpmf.v19i2.1447
Tryhuba, A., Bashynsky, O., Hutsol, T., Rozkosz, A., Prokopova, O. (2020). Justification of Parameters of the Energy Supply System of Agricultural Enterprises with Using Wind Power Installations. 6th International Conference – Renewable Energy Sources (ICoRES 2019). E3S WebConf, 154, 06001.10.1051/e3sconf/202015406001
Wang, GY., Wu, WF., Qiao, FX., Fu, DP., Liu, Z., Han, F. (2020). Research on an electric energy-saving grain drying system with internal circulation of the drying medium. Journal of Food Process Engineering, 43(9), e13476.10.1111/jfpe.13476
Zhang, H.H., Wang, Z.Y., Liu, Q., Ma, P.F. (2014). Design and Simulation Research on Mechanical Ventilation System for Small Underground Granary. Materials Research and Applications, 875-877, 2148-2151.10.4028/www.scientific.net/AMR.875-877.2148
Aipov, R., Linenko, A., Badretdinov, I., Tuktarov, M., Akchurin, S. (2020). Research of the work of the sieve mill of a grain-cleaning machine with a linear asynchronous drive. Mathematical Biosciences and Engineering, 17(4), 4348-4363.10.3934/mbe.202024032987583
Badretdinov, I., Mudarisov, S., Tuktarov, M., Dick, E., Arslanbekova, S. (2019). Mathematical modeling of the grain material separation in the pneumatic system of the grain-cleaning machine. Journal of Applied Engineering Science, 17(4), 529-534.10.5937/jaes17-22640
Bilgin, B., Liang, J., Terzic, M., Dong, J., Rodriguez, R., Trickett, E., Emadi, A. (2019). Modeling and Analysis of Electric Motors: State-of-the-Art Review. IEEE Transactions on Transportation Electrification, 5(3), 602-617.10.1109/TTE.2019.2931123
Boac, J., Ambrose, R., Casada, M., Maghirang, R., Maier, D. (2014). Applications of Discrete Element Method in Modeling of Grain Postharvest Operations. Food Engineering Reviews, 6(4), 128-149.10.1007/s12393-014-9090-y
Bortolaia, L.A., Andrighetto, P.L., Benatti, M. (2008). Technical evaluation of a suction pneumatic grain conveyor. Ciencia Rural, 38(2), 526-529.10.1590/S0103-84782008000200037
Bredykhin, V., Gurskyi, P., Alfyorov, O., Bredykhina, K., Pak, A. (2021). Improving the Mechanical-mathematical Model of Grain Mass Separation in A Fluidized Bed. Eastern-European Journal of Enterprise Technologies. Vol. 3, 79-86.
Choszcz, D., Reszczyński, P., Kolankowska, E., Konopka, S., Lipiński, A. (2020). The Effect of Selected Factors on Separation Efficiency in a Pneumatic Conical Separator. Sustainability, 12(7), 3051.10.3390/su12073051
Cieślik, S. (2021). Mathematical modeling of the dynamics of linear electrical systems with parallel calculations. Energies, 14, 102.10.3390/en14102930
Didur, V., Masjutkin, E., Postnikova, M., Maslovskij, V. (2008). Scientific substantiation of specific energy consumption during grain cleaning by the method of mathematical experiment planning. Pratsi instytutu elektrodynamiky NAN Ukrainy, 19, 94-98.
Drincha, V., Stjagov, V., Shahsaidov, B., Ratenkov, S. (2002). Problems and prospects of using ZAV units and KZS complexes. Traktory i sel’skohozjajstvennye mashiny, 3, 31-33.
Gembicki, J. (2016). Energy efficiency in the agricultural and food industry illustrated with the example of the feed production plant. 1st International Conference on the Sustainable Energy аnd Environment Development, 10. 00138.10.1051/e3sconf/20161000138
Jiang, S.L., Zhang, L. (2019). Energy-Oriented Scheduling for Hybrid Flow Shop with Limited Buffers Through Efficient Multi-Objective Optimization. IEEE ACCESS, 7, 34477-34487.10.1109/ACCESS.2019.2904848
Jin, H., Hu, S., Xie, B., Yan, Y., Yang, M., Zhou, F. (2021). Experimental optimization for cleaning parameters and field application of cartridge filter in bulk grain loading. Powder Technology, 378A, 421-429.10.1016/j.powtec.2020.10.003
Kharchenko, S., Kovalishin, S., Zavgorodniy, A., Kharchenko, F., Mikhaylov, Y. (2019). Effective sifting of flat seeds through sieve. INMATEH-Agricultural Engineering, 58(2), 17-26.
Kiktev, N., Lendiel, T., Vasilenkov, V., Kapralуuk, O., Hutsol, T., Glowacki, S., Kuboń, M., Kowalczyk, Z. (2021). Automated Microclimate Regulation in Agricultural Facilities Using the Air Curtain System. Sensors, 21, 8182.10.3390/s21248182870694334960276
Kiurchev, S., Verkholantseva, V., Kiurcheva, L., Hutsol, T., Semenyshyna, I. (2021). Study of Changes in Currant During Fast Freezing. Environment. Technologies. Resources. Proceedings of the International Scientific and Practical Conference, 1, 113-116.10.17770/etr2021vol1.6539
Kovalenko, N., Kovalenko, V., Hutsol, T., Ievstafiieva, Y., Polishchuk, A. (2021). Economic Efficiency and Internal Competitive Advantages of Grain Production in The Central Region of Ukraine. Agricultural Engineering, 1, 51-62.10.2478/agriceng-2021-0004
Kroulík, M., Hůla, J. Rybka, A. Honzík, I. (2016). Pneumatic conveying characteristics of seeds in a vertical ascending airstream. Research in Agricultural Engineering, 62(2), 56-63.10.17221/32/2014-RAE
Kupchuk, I., Solona, O., Derevenko, I., Tverdokhlib, I. (2018). Verification of the mathematical model of the energy consumption drive for vibrating disc crusher. INMATEH-Agricultural Engineering, 55(2), 113-120.
Li, C. (2018). Theoretical analysis of energy transfer and conversion in grain drying process. Transactions of the Chinese Society of Agricultural Engineering, 34(19), 1-8.
Linenko, A., Khalilov, B., Kamalov, T., Tuktarov, M., Syrtlanov, D. (2021). Effective technical ways to improve the vibro-centrifugal separator electric drive for grain cleaning. Journal of Agricultural Engineering, 52(2), 1136.10.4081/jae.2021.1136
Linenko, A., Tuktarov, M., Aipov, R., Baynazarov, V. (2017). Analysis of pulsed operating mode of linear induction drive of grain cleaning machine. Proceedings of The International Conference Actual Issues of Mechanical Engineering, 133, 420-424.10.2991/aime-17.2017.68
Lutsiak, V., Hutsol, T., Kovalenko, N., Kwaśniewski, D., Kowalczyk, Z., Belei, S., Marusei, T. (2021). Enterprise Activity Modeling in Walnut Sector in Ukraine. Sustainability, 13, 13027.10.3390/su132313027
Mikhailov, E., Postnikova, M., Zadosnaia, N., Afanasyev, O. (2019). Methodological Aspects of Determining Parameters of a Scalper-Type Air-Sieved Separator Airflow. Modern Development Paths of Agricultural Production. Trends and Innovations. Cham: Springer International, 1, 133-137.
Muratov, D., Kravchenko, E., Sukhoveeva, A., Andreeva, O. (2020). Innovative study on pneumatic separation of grain heap and economic feasibility of design versions. E3S Web of Conferences: 8th Innovative Technologies in Science and Education, ITSE, 210, 05010.
Nazar’jan, G., Postnikova, M., Karpova, A. (2012). Solving optimization problems for research objects by planning a mathematical experiment. Melitopol’, 68.
Nesterenko, A., Leshchenko, S., Vasylkovskyi, O., Petrenko, D. (2019). Justification of Technological Parameters of the Grain Separator. Design, production and exploitation of agricultural machines, 49, 34-42.
Panasiewicz, M., Zawislak, K., Kusinska, E., Sobczak, P. (2008). Purification and separation of loose material in pneumatic system with vertical air stream. TEKA Komisji Motoryzacji Energetyzacji Rolnictwa, 8, 171-176.
Postnikova, M. (2008). Development of scientifically substantiated norms of energy consumption at grain processing at grain points]. Visnyk Natsionalnoho tekhnichnoho universytetu “KhPI”. Problemy avtomatyzovanoho elektropryvodu. Teoriia i praktyka, 30, 511-512.
Postnikova, M. (2011). Energy-saving modes of operation of electromechanical grain processing systems at grain stations. Candidate’s thesis. Melitopol’, 22.
Postnikova, М., Mikhailov, E., Nesterchuk, D., Rechina, O. (2019). Energy Saving in the Technological Process of the Grain Grinding. In: Nadykto V. (eds) Modern Development Paths of Agricultural Production. Springer, Cham., 395-403.10.1007/978-3-030-14918-5_41
Soldatenko, L., Hornishnyi, O. (2018). Clarification of the methods used for calculating power of sieve separators. Grain products and Mixed Fodder’s, 18(4), 47-50.10.15673/gpmf.v18i4.1197
Soldatenko, L., Ostrovkyi, I. (2019). Improvement of the collector output device of the disk separators. Grain products and Mixed Fodder’s, 19(2), 48-50.10.15673/gpmf.v19i2.1447
Tryhuba, A., Bashynsky, O., Hutsol, T., Rozkosz, A., Prokopova, O. (2020). Justification of Parameters of the Energy Supply System of Agricultural Enterprises with Using Wind Power Installations. 6th International Conference – Renewable Energy Sources (ICoRES 2019). E3S WebConf, 154, 06001.10.1051/e3sconf/202015406001
Wang, GY., Wu, WF., Qiao, FX., Fu, DP., Liu, Z., Han, F. (2020). Research on an electric energy-saving grain drying system with internal circulation of the drying medium. Journal of Food Process Engineering, 43(9), e13476.10.1111/jfpe.13476
Zhang, H.H., Wang, Z.Y., Liu, Q., Ma, P.F. (2014). Design and Simulation Research on Mechanical Ventilation System for Small Underground Granary. Materials Research and Applications, 875-877, 2148-2151.10.4028/www.scientific.net/AMR.875-877.2148